Crushing Machines & Plants

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Crushing Machines & Plants:

A Crushing plant is a crushing installation, which can be used for rock crushing, garbage crushing, building materials crushing and other similar operations. Crushing plants may be either fixed or mobile. A crushing plant has different stations, such as primary, secondary, tertiary, where different crushing, selection and transport cycles are done in order to obtain different stone sizes or the required graulometry.

Types of Crusher Plants:

Jaw Crusher :

A jaw crusher is the compression kind of crusher and used for crushing rock between two heavy steel jaws. The movable jaw compresses the material against the fixed jaw and crushes material at the desired size. Material exits from the bottom of jaws.

Cone Crusher :

Cone Crusher also called a gyratory crusher. Cone crusher also a compression kind of machine that reduces, squeezing, or compressing the material between a moving piece of steel and a stationary piece of steel. The material passed it through the bottom of the machine after passed the cavity.

Roller Crusher:

Roller crusher breaks the material by squeezing it between two revolving metal cylinders that axes parallel to each other and separated according to required results.

Impact Crusher:

Impact crusher is process the material by compression & force between two surfaces towards one another to crush the material caught between them. Material contain in the chamber that open according to desired result from bottom.

Process of crushing plant:

Raw materials are evenly and gradually conveyed into jaw stone crushing equipment for primary crushing via the hopper of vibrating feeder.
The crushed stone materials are conveyed to crushing plant by belt conveyor for secondary crushing before they are sent to vibrating screen to be separated. Qualified materials will be taken away as final products, while unqualified materials will be carried back to the stone crushing equipment for recrushing after separating. And customers can classify final products according to different size ranges. All the final products are up to the related standards within and beyond India.  Customers can adjust the size of their final products from this stone crushing plant according to different requirements. 
After objects being crushed for several times, customer will get the satisfactory products. Dust is generated during the working process while the dust control units are needed.

Components of Crusher Plants:

Crushing plants make use of a large range of equipment, such as a pre-screener, loading conveyor, intake hopper, magnetic separator, crushing unit, such as jaw crushers and cone crusher etc.

Vibration Feeder:

These machines feed the jaw and impact crusher with the rocks and stones to be crushed.

Crushers:

These are the machines where the rocks and stones are crushed. There are different types of crushers for different types of rocks and stones and different sizes of the input and output material. Each plant would incorporate one or several crushing machines depending on the required final material (small stones or sand).

Vibrating Screen:

These machines are used to separate the different sizes of the material obtained by the crushers.

Belt Conveyor:

These elements are the belts used for transportation of the material from one machine to another during different phases of process.

Central electric control system:

Control and monitor the operation of the entire system.

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